DMU-05

DMG MORI DMU 50 (3rd Generation) · Siemens SINUMERIK ONE · Bay 2 · Cell A · s/n DMU50-24991

Live machine view

Five-axis cycle

X/Y/Z, the swivelling B trunnion and the C rotary table follow live telemetry; the door opens when the machine stops. Drag to rotate, scroll to zoom.

Cutting

Effectiveness

OEE this shift

Night (22:00–06:00) · 330 of 397 min running

63%

Availability

83.2%

Performance

77.0%

Quality

98.0%

Current job

WO-24120

Surgical instrument body · HM-5140-A

Pieces

2 / 12

Cycle time

5m 20s

This piece

1s elapsed

Operator

Jaquelin McGlynn

Tool

T3 · Ø10 bull nose

Tool life left

52%

Finishes

26 Oct 05:42

Losses

Downtime by reason

66.9 minutes lost this shift, biggest first.

Setup / first-off

26.9 min

Tool change

13.3 min

Breakdown

8.7 min

Waiting QA

7.5 min

No material

6.9 min

No operator

3.6 min

Quality

Pieces this shift

Ideal 300 s versus actual 389 s per piece.

Good

Scrap

Rework

OEE per hour · %

Queue

Jobs on this machine (4)

The job on the spindle and everything queued behind it, earliest due date first.

WO-24120

High

Helvetica Medtech · HM-5140-A OP40 · 17-4 PH · setup 48 min

Running

2/12 · due 27 Oct 07:37

WO-24121

Sandvik Tooling · AD-3310-A OP30 · Al 7075-T6 · setup 68 min

Queued

0/75 · due 27 Oct 11:37

WO-24127

Brunner Hydraulik · VO-2075-A OP20 · Invar 36 · setup 53 min

Queued

0/100 · due 28 Oct 19:37

WO-24125

Brunner Hydraulik · AD-9915-E OP30 · Inconel 625 · setup 58 min

Queued

0/20 · due 29 Oct 07:37

Readings

Live telemetry

Polled every 5 seconds · spindle 20,357 h, service in 671 h

Spindle load

68 %

Spindle speed

8,522 rpm

Feed rate

1,582 mm/min

Spindle temp

49.6 °C

Coolant temp

26.7 °C

Coolant pressure

18.8 bar

Vibration

1.75 mm/s

Axis load B

24 %

Axis positions

-143.6

-111.3

-127.1

-60.0

99.6

Spindle history

Spindle load, speed and vibration

Spindle load · %

Spindle speed · rpm

Vibration · mm/s

Alarms

Alarms (4)

Chip conveyor jammed

Alarm 3320 · 10-26 01:51

Medium

Air pressure below minimum

Alarm 8830 · 10-25 07:02

Low

Spindle overload — feed hold triggered

Alarm 4073 · 10-24 19:21

Low

Tool life expired on T7, change required

Alarm 2019 · 10-24 15:00

High