DMU-05

DMG MORI DMU 50 (3rd Generation) · Siemens SINUMERIK ONE · Bay 2 · Cell A · s/n DMU50-24991

Live machine view

Five-axis cycle

X/Y/Z, the swivelling B trunnion and the C rotary table follow live telemetry; the door opens when the machine stops. Drag to rotate, scroll to zoom.

Cutting

Effectiveness

OEE this shift

Night (22:00–06:00) · 287 of 345 min running

63%

Availability

83.1%

Performance

77.0%

Quality

97.7%

Current job

WO-24120

Surgical instrument body · HM-5140-A

Pieces

3 / 12

Cycle time

5m 20s

This piece

39s elapsed

Operator

Jaquelin McGlynn

Tool

T17 · Ø6 chamfer mill

Tool life left

55%

Finishes

26 Oct 04:43

Losses

Downtime by reason

58.2 minutes lost this shift, biggest first.

Setup / first-off

23.2 min

Tool change

11.9 min

No material

7.9 min

Breakdown

7.6 min

Waiting QA

4.4 min

No operator

3.2 min

Quality

Pieces this shift

Ideal 300 s versus actual 389 s per piece.

Good

Scrap

Rework

OEE per hour · %

Queue

Jobs on this machine (4)

The job on the spindle and everything queued behind it, earliest due date first.

WO-24120

High

Helvetica Medtech · HM-5140-A OP40 · 17-4 PH · setup 48 min

Running

3/12 · due 27 Oct 06:44

WO-24121

Sandvik Tooling · AD-3310-A OP30 · Al 7075-T6 · setup 68 min

Queued

0/75 · due 27 Oct 10:44

WO-24127

Brunner Hydraulik · VO-2075-A OP20 · Invar 36 · setup 53 min

Queued

0/100 · due 28 Oct 18:44

WO-24125

Brunner Hydraulik · AD-9915-E OP30 · Inconel 625 · setup 58 min

Queued

0/20 · due 29 Oct 06:44

Readings

Live telemetry

Polled every 5 seconds · spindle 20,357 h, service in 671 h

Spindle load

72 %

Spindle speed

8,481 rpm

Feed rate

1,454 mm/min

Spindle temp

49.3 °C

Coolant temp

26.5 °C

Coolant pressure

16.9 bar

Vibration

1.83 mm/s

Axis load B

29 %

Axis positions

-97.1

93.4

-60.1

-31.8

248.8

Spindle history

Spindle load, speed and vibration

Spindle load · %

Spindle speed · rpm

Vibration · mm/s

Alarms

Alarms (4)

Chip conveyor jammed

Alarm 3320 · 10-26 00:58

Medium

Air pressure below minimum

Alarm 8830 · 10-25 06:09

Low

Spindle overload — feed hold triggered

Alarm 4073 · 10-24 18:28

Low

Tool life expired on T7, change required

Alarm 2019 · 10-24 14:07

High