DMU-07

DMG MORI DMU 50 (3rd Generation) · Heidenhain TNC 640 · Bay 2 · Cell C · s/n DMU50-21259

Live machine view

Five-axis cycle

X/Y/Z, the swivelling B trunnion and the C rotary table follow live telemetry; the door opens when the machine stops. Drag to rotate, scroll to zoom.

Cutting

Effectiveness

OEE this shift

Night (22:00–06:00) · 324 of 397 min running

63%

Availability

81.6%

Performance

79.6%

Quality

97.3%

Current job

WO-24136

Harmonic drive housing · RR-8834-B

Pieces

37 / 75

Cycle time

4m 20s

This piece

20s elapsed

Operator

Unattended

Tool

T22 · Ø20 shell mill

Tool life left

60%

Finishes

26 Oct 07:18

Losses

Downtime by reason

73.2 minutes lost this shift, biggest first.

Setup / first-off

21.2 min

Tool change

13.6 min

No operator

13.3 min

Breakdown

11.9 min

No material

7.0 min

Waiting QA

6.1 min

Quality

Pieces this shift

Ideal 204 s versus actual 256 s per piece.

Good

Scrap

Rework

OEE per hour · %

Queue

Jobs on this machine (4)

The job on the spindle and everything queued behind it, earliest due date first.

WO-24138

Reichl Robotics · RR-8834-B OP30 · Al 6061-T6 · setup 48 min

Queued

0/75 · due 27 Oct 02:36

WO-24136

Brunner Hydraulik · RR-8834-B OP10 · Al 6061-T6 · setup 122 min

Running

37/75 · due 27 Oct 12:36

WO-24139

High

Reichl Robotics · VO-2075-A OP30 · Invar 36 · setup 61 min

Queued

0/150 · due 28 Oct 16:36

WO-24140

Helvetica Medtech · AD-3310-A OP30 · Al 7075-T6 · setup 109 min

Queued

0/20 · due 28 Oct 23:36

Readings

Live telemetry

Polled every 5 seconds · spindle 19,125 h, service in 726 h

Spindle load

68 %

Spindle speed

8,766 rpm

Feed rate

1,688 mm/min

Spindle temp

48.4 °C

Coolant temp

27.1 °C

Coolant pressure

16.6 bar

Vibration

1.75 mm/s

Axis load B

28 %

Axis positions

16.3

-131.0

-174.3

-49.3

8.2

Spindle history

Spindle load, speed and vibration

Spindle load · %

Spindle speed · rpm

Vibration · mm/s

Alarms

Alarms (4)

C axis following error

Alarm 1188 · 10-25 04:35

Medium

Air pressure below minimum

Alarm 8830 · 10-24 18:44

Low

Door interlock opened during cycle

Alarm 6621 · 10-24 12:04

Medium

Workpiece clamping pressure dropped

Alarm 9007 · 10-24 06:46

Low