DMU-02

DMG MORI DMU 50 (3rd Generation) · Siemens SINUMERIK ONE · Bay 1 · Cell B · s/n DMU50-24773

Live machine view
Five-axis cycle
X/Y/Z, the swivelling B trunnion and the C rotary table follow live telemetry; the door opens when the machine stops. Drag to rotate, scroll to zoom.
Cutting
Effectiveness
OEE this shift
Night (22:00–06:00) · 371 of 398 min running
70%

Availability

93.1%

Performance

78.5%

Quality

95.2%

Current job
WO-24108
Compressor impeller · AD-7742-B

Pieces

45 / 50

Cycle time

6m 53s

This piece

6m 13s elapsed

Operator

Alan Conroy

Tool

T9 · Ø12 face mill

Tool life left

89%

Finishes

26 Oct 05:07

Losses
Downtime by reason
27.5 minutes lost this shift, biggest first.

Setup / first-off

11.2 min

Tool change

6.1 min

No material

3.5 min

Waiting QA

3.1 min

No operator

1.9 min

Breakdown

1.8 min

Quality
Pieces this shift
Ideal 276 s versus actual 352 s per piece.

Good

60

Scrap

2

Rework

1

OEE per hour · %

Queue
Jobs on this machine (3)
The job on the spindle and everything queued behind it, earliest due date first.

WO-24110

Vogt Optics · RR-8834-B OP40 · Al 6061-T6 · setup 28 min

Queued

0/50 · due 27 Oct 11:38

WO-24108

High

Aerodyn Systems · AD-7742-B OP40 · Ti-6Al-4V · setup 81 min

Running

45/50 · due 27 Oct 16:38

WO-24111

Nordwind Turbinen · ST-3390-A OP20 · H13 tool steel · setup 43 min

Queued

0/50 · due 28 Oct 11:38

Readings
Live telemetry
Polled every 5 seconds · spindle 8,083 h, service in 355 h

Spindle load

76 %

Spindle speed

8,450 rpm

Feed rate

1,568 mm/min

Spindle temp

50 °C

Coolant temp

27.4 °C

Coolant pressure

18.2 bar

Vibration

2.09 mm/s

Axis load B

21 %

Axis positions

X

110.1

Y

129.6

Z

-97.6

B

-10.6

C

252.6

Spindle history
Spindle load, speed and vibration

Spindle load · %

Spindle speed · rpm

Vibration · mm/s

Alarms
Alarms (8)

Spindle overload — feed hold triggered

Alarm 4073 · 10-25 20:57

High

Tool life expired on T7, change required

Alarm 2019 · 10-25 10:56

High

B axis drive temperature high

Alarm 1105 · 10-25 08:25

Medium

C axis following error

Alarm 1188 · 10-25 02:03

Medium

Tool magazine index timeout

Alarm 4410 · 10-24 15:43

Low

Spindle overload — feed hold triggered

Alarm 4073 · 10-24 14:59

Medium

B axis drive temperature high

Alarm 1105 · 10-24 12:59

Low

C axis following error

Alarm 1188 · 10-24 10:43

Low